XLON MU2000-D Industrial X-ray System for Cast Parts Inspection

YXLON MU2000-D
– YXLON MU2000-D is a robust, reliable industrial X-ray and CT inspection system for broad applications in foundries, R&D, laboratories, universities, and educational institutions. The system delivers brilliant image quality with digital flat-panel detector and highly dynamic radioscopy.
– MU2000-D assists you in detection of flaws in items such as:
+ Aluminum castings (engine blocks, cylinders, cylinder heads, pistons, knuckles)
+ Turbine blades
+ Wheels and tires
+ Fiber+reinforced materials
+ Ceramics
+ 3D printed materials
– The excellent image quality of the MU2000-D system is based on the interplay of the digital flat-panel detector array with our YXLON HDR-Inspect software. The HDR (Highly Dynamic Radioscopy) technology provides exceptional detail detection, even though varying material thicknesses, and assists in visually determining the depth of casting flaws.
– Thanks to the intuitive user interface, the MU2000-D is easy to operate, even for those without specialized knowledge. The same applies to the CT option. Our CT analysis station is equipped with industry leading software, VGStudio from Volume Graphics. You can count on detailed casting-flaw information thanks to 3D reconstruction of the CT scan. You can upgrade your MU2000 with the HDR and CT-option and benefit from these extended functions.
– MU2000-D is future-ready. Its interface generates data to be used in fields such as machine learning, Big data, the Internet of Things, and machine-to-machine communication. In order to ensure acceptable inspection quality of your safety-critical components, the MU2000-D complies with current industry standards like ASTM and specific car manufacturers’ requirements.

Description

HIGHLIGHTS

Renowned, robust, reliable digital X-ray inspection system

Brilliant image quality with high contrast for spot-check samples and series inspection

Fast computed tomography (CT scan) at the touch of a button (optional)

Smart ergonomics for easy operation

Tailor-made configuration for wheels and tires

Compliance with ASTM standards and specific car manufacturers’ inspection requirements

ModelY.MU2000-D StandardY.MU2000-D XL
160/225/320/450 KV160/225/320/450 KV
Inspection envelope/insp. item
Inspection envelope, radioscopy
(diameter x height)
600 mm x 900 mm800 mm x 1,500 mm
CT measuring cylinder
(diameter x height), approx.
170 mm x 150 mm180 mm x 160 mm
Inspection item weight60 kg (optional 200 kg)60 kg (optional 200 kg)
Object carrier
 Rotary plate400 mm / 600 mm400 mm / 600 mm
Three-jaw chuck160 mm / 200 mm160 mm / 200 mm
Tilt angle beam path*± 30° (opt. ± 45°) /  ± 20°± 30° (opt. ± 45°) / ± 20°
Cabinet/System
Width2,200/ 2,250/ 2,400/2,900 mm2,650/ 2,700/ 3,000/ 3,500 mm
Height2,700/ 2,750/ 2,750/ 2,800 mm3,300/ 3,350/ 3,500/ 3,550 mm
Depth1,800/ 1,850 / 1,950/ 2,500 mm2,050/ 2,100/ 2,200/ 2,750 mm
Weight4/6.5/10/19 T6/10/15/25 T
Cabinet door
Width x height, approx.from 760 mm x 1,150 mmfrom 1,100 mm x 1,700 mm
Open, close (motor-driven)~ 2/3/4/5 s~ 2/ 3/ 5/ 6 s
Detector
Active area200 mm x 200 mm200 mm x 200 mm
Pixel pitch200 µm / 400 µm200 µm / 400 µm
Frame rate (14-bit detector)15 fps / 30 fps15 fps / 30 fps
Distance X-ray tube – detector695 mm – 995 mm945 mm – 1,245 mm
Control console
Width x height x depth, approx.1,200 mm x 1,800 mm x 1,300 mm
Power supply1 x 230 V, 50 Hz / 60 Hz
Power inputmax. 5 kW
Weight, approx.~ 250 kg

Updating…

Aerospace
Automotive
Foundries
Science & Research
Weld inspection
Y.Panel 0822-16 HDR premium 
– 16 bit detector in YXLON premium-pixel quality, 1024 x 1024 pixel @ 200 µm with up to 25 fps, 512 x 512 pixel 400 µm with up to 50 fps.Suitable for film replacement for metal parts, especially in aerospace. Including housing with shielding and passive crash protection. The number of usable pixels may be reduced due to shielding.
– Acc. to YXLON specification, digital flat-panel detectors with premium grade quality show no “Center Kernel Pixel” respectively “relevant Cluster” acc. to ASTM 2597.
PC with Y.IMAGE 2500-D + ASTM window
Image enhancement, analysis and storage system for digital X-ray images with fast live image display and reference image functionality. The software is installed on the system PC. Major features are:
– Digital detector calibration using “Multi-Gain Correction”
– Intelligent correction of noisy and/or non-linear detector pixel
– File format DICONDE
– Measurement and text functions
–  Various predefined filter sets
The ASTM reference image functionality is activated, the images themselves are part of an additional item.
ASTM E2973 DVD (Aluminum and Magnesium Die Casting)
Digital reference images acc.to  ASTM E2973 on DVD and installed on the PC. Installed images are configured for a geometric magnification of two. Images for other geometric magnifications can be compiled acc. To the standard with the ASTM software tool.
Laser Cross
The laser cross has 2 line lasers that helps to depict the location of the central beam, thus simplifies the inspection part orientation for a faster application
IMAGE x500
IMAGE x500 imaging software is used for image evaluation. Its proven ease-of-use design is the result of a wide range of processing tools including filters, gray value scaling, annotations, and HDR live image filter, which make image processing and evaluation very convenient.

Additional information

Manufacturer

Yxlon

Origin

Germany

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