YXLON FF85 CT High Resolution Industrial CT System for a Wide Sample Spectrum

The YXLON FF85 CT computed tomography system with dual tube configuration is designed to achieve extremely precise inspection results across a wide variety of material types and parts size. With a combination of state-of-the-art hardware and innovative software, the FF85 CT supports one of the most diverse application spectrums in the X-ray and CT industry.
CT system with new dimensions in flexibility, versatility, and modularity
Extensive range of applications
Intuitive Geminy graphical user interface with touch screen operation

Description

HIGHLIGHTS

Extensive range of applications using up to 600 kV minifocus and a up to 300 kV directional microfocus tubes

‘Expanded inspection envelope with horizontal field of view extension, Helical and dual Helical CT techniques

Increased versatility via high precision manipulation with up to 7 axes

Clear health status indication of the system condition via Health Monitor

Flexible ROI CT scanning thanks to virtual rotation axis

Revolutionary inspection sequence creation using icons

Intuitive touchscreen operation

X-ray components
X-Ray tube 1Microfocus tube 225 kVMicrofocus tube 300 kV
X-ray tube typeOpen, unipolar, micro-focusOpen, unipolar, micro-focus
Maximum energy225 kV300 kV
Maximum power320 W350 W
Target typeReflection targetReflection target
Detail visibility (With JIMA resolution test pattern for 2D at minimal focal spot size)≥ 4 μm≥ 4 μm
X-Ray tube 2Minifocus tube 450 kVMinifocus tube 600 kV
X-Ray tube typeSealed, bipolar, metal-ceramic, mini-focusSealed, bipolar, metal-ceramic, mini-focus
Maximum energy450 kV600 kV
Focal spots0.4 mm / 1.0 mm0.7 mm / 2.0 mm
Maximum power700 W / 1500 W700 W / 1500 W
Target typeReflection targetReflection target

Detectors
Detector 1Flat Panel Detector
4343HE
Flat Panel Detector
4343N
ScintillatorGadoxGadox, CsI
Maximum energy16,000 kV450 kV
Active area427 mm x 427 mm432 mm x 432 mm
Pixel pitch139 μm150 μm
Pixel matrix3,072 x 3,0722,880 x 2,880
Maximum frame rate25 fps (3×3 binning)60 fps (4×4 binning)
Dynamic range16 bit16 bit
Detector 2Line Detector Array
CTScan 3-620
Line Detector Array
CTScan 3-780
ScintillatorCdWO4CdWO4
Maximum energy600 kV600 kV
Dynamic range620 mm780 mm
Pixel pitch254 μm254 μm
Pixel matrix2,4323,072
Maximum frame rate100 fps100 fps
Dynamic range16 bit16 bit

Manipulator Data
ConfigurationsMicrofocus – Flat panel detectorMinifocus – Flat panel detectorMinifocus – Line detector array
Max. FDD (Focus-Detector-Distance)2,000 mm or larger on request2,000 mm or larger on request2,000 mm or larger on request
Maximum magnification3001010
Maximum part size (Ø x h)1,000 mm (collision protected) x 2,000 mm or larger on request1,000 mm (collision protected) x 2,000 mm or larger on request1,000 mm (collision protected) x 2,000 mm or larger on request
Maximum part weight400 kg400 kg400 kg
Manipulator dimensions3,600 mm length x 1,450 mm width x 2,550 mm height (or more for larger manipulators)3,600 mm length x 1,450 mm width x 2,550 mm height (or more for larger manipulators)3,600 mm length x 1,450 mm width x 2,550 mm height (or more for larger manipulators)
Manipulator weight9,000 kg (or more for larger manipulators)9,000 kg (or more for larger manipulators)9,000 kg (or more for larger manipulators)

CT parameter
Circular scan trajectoriesContinuous rotation “QuickScan“, start/stop scan “QualityScan”Continuous rotation “QuickScan“, start/stop scan “QualityScan”Continuous rotation “QuickScan“, start/stop scan “QualityScan”
Helical scan trajectoriesStandard helical CT “HeliExtend”, dual helical CT “HeliExtend Dual”Standard helical CT “HeliExtend”, dual helical CT “HeliExtend Dual”Standard helical CT “HeliExtend”, dual helical CT “HeliExtend Dual”
Further trajectoriesHorizontal and / or vertical scan field extension, virtual rotation axis “FlexCenter”Horizontal and / or vertical scan field extension, virtual rotation axis “FlexCenter”Horizontal and / or vertical scan field extension, virtual rotation axis “FlexCenter”
ConfigurationsMicrofocus – Flat panel detectorMinifocus – Flat panel detectorMinifocus – Line detector array (Line Detector Array CTScan 3-780)
CT field of view (circular, Ø x h) (larger values for larger manipulators)355 mm x 305 mm365 mm x 325 mm605 mm x 990 mm
CT field of view (vertical & horizontal scan field extension, Ø x h) (larger values for larger manipulators)680 mm x 1,300 mm710 mm x 1,085 mm980 mm x 990 mm

Enclosure data
Maximum shielded energy450 kV600 kV
Enclosure dimensions (l x w x h) (larger values for larger manipulators)5,150 mm x 2,650 mm x 2,880 mm5,150 mm x 2,650 mm x 2,880 mm
Enclosure weight (larger values for larger manipulators)31,000 kg52,000 kg
Loading door size (w x h) (larger values for larger manipulators)1,000 mm x 2,200 mm1,000 mm x 2,200 mm
Internal craneOptional, maximum load 250 kgOptional, maximum load 250 kg

Operator desk
Width~ 1,800 mm
Height~ 700 mm – ~ 1,200 mm, motorized
Depth~ 800 mm
Weight~ 175 kg
Monitor2 pcs, capactive touchscreen, 1,920 x 1,080 pixel, 21″,
as well as separate reconstruction and evaluation station with 30″ monitor

Easily combine the 2D Highly-Dynamic Radioscopy (HDR) and 3D CT inspection tasks into one sequence and graphically create your individual imaging chain via drag and drop icons.

Use Yxlon’s helical CT scanning HeliExtend and HeliExtend Dual for tall parts, create an accurate image without the need of stitching and reduce artifacts for an accurate, brilliant image.

Further expand the bandwidth of inspection parts by the use of ScanExtend, the Yxlon feature for horizontal and/or vertical field-of-view extension.

“Free to inspect any region of interest in detail without having
to reposition the part physically. You even don’t need to adhere to any sample positioning techniques, because FlexCenter recognizes your part and defines the rotation axis itself.

Can apply software improvement tools: ScatterFix, Beam Hardening Reduction (BHC), Metal Artifact Reduction (MAR)

Updating…

– research and development
– first article inspection
– dimensional measurement
– small series inspection
– failure analysis
– defect and material analysis
– assembly checks

WHICH ITEMS AND MATERIALS ARE ESPECIALLY SUITABLE FOR THE YXLON FF85 CT?
– aluminum, steel and super alloy components
– additive manufacturing samples
– fiber-reinforced composites
– plastic injection molded parts
– historical art and archeological objects
– geological samples
– biological samples
– mechatronic modules

Geminy
Geminy is YXLON’s award winning user interface software running on all our latest products. The most important design goal is to help you to get the inspection task done as easily as possible. This starts with having a single software for all workflows. No matter if you run a CT inspection, perform an ad-hoc manual 2D inspection, teach or run an automatic sequence: all are based in Geminy, the one and only software program for all your needs.
Different levels of users can streamline their tasks; from the daily operator that works with preset parameters and predefined tasks, to the expert that puts these in place, you can be sure the system supports all users.
“One look at the health-monitor is enough to quickly analyze the system’s condition and performance.
In case anything is abnormal, the solution is usually just a click away.

MANUAL INSPECTION
With input from customers like you, we designed the UX20 system from the ground up for fast and easy x-ray inspection of your parts.
2D inspection is really simple: mount the part and close the door. This is fast with our safe one-button solution. The system can automatically move and show you a good starting x-ray image. The clear buttons and joysticks at the operator console let you focus on the important part, the image. Use the analysis mode to get down to the details with zoom, annotations and measurements. Creating a report of what you see is simple: just use the grading buttons on the console. The final task is to press the eject button and the system is ready for the next part.

AUTOMATIC INSPECTION
Setting up repeatable testing of a part in an inspection workflow is as easy as a manual 2D inspection. When running the automatic inspection, all non-essential interactions have been removed to create a simple teaching mode. Try it out, inspection has never been so easy.

COMPUTED TOMOGRAPHY
With the heritage of CT inspection systems like the FF35 CT, you can count on a strong suite of computed tomography features.
With ScanExtend, the wizards guide you to set up various scan-field extensions to scan even the largest parts in the system.
With FlexCenter, difficult parts or regions of interest can be set up quickly, enabling you to get your task done in the minimum time.

SYSTEM PERFORMANCE CHECKS
Sometimes, you want to know how good your x-ray inspection system really is. For that, we offer a number of performance checks referring to international standards like ASTM E1695 or VDI2630 part 1.3. Executing them is simple with our automatic workflows.

GEMINY Brochure

Additional information

Manufacturer

Yxlon

Origin

Germany

Type

Semiautomatic

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