YXLON UX20 UNIVERSAL X-RAY AND CT INSPECTION SYSTEM FOR MEDIUM TO LARGE CAST PARTS

The YXLON UX20 system for x-ray and CT inspections of medium to large cast parts makes your inspection tasks as easy as never before. Its exceptional inspection envelope allows for 2D and 3D results in record time.

Description

HIGHLIGHTS

Easy operation with Yxlon’s award winning user interface Geminy

Fast results with large inspection envelope in 2D and 3D

Modern industrial design with a compact footprint

Cabinet160kV/225kV
Width2,550 mm
Depth1,770 mm
Height, operation 2,350 mm
Height, transport 2,150 mm
Dose rate, maximum (100 mm distance from the cabinet surface)1 μSv/h
Manipulator
Maximum sample weight100 kg
Tilt angle, obliqueup to ±55 ° (45° in central beam)
Turntable, Ø– 300 mm
– optional 600mm t-slot turntable
Loading door clearance, width x height840 x 1,625 mm

Inspection envelope and x-ray detectorY.Panel 2323HBY.Panel 4343DXi
Active area230 x 230 mm
(1280 x 1280 px)
430 x 430 mm
(3072 x 3072 px)
Pixel pitch179 μm139 μm
Bit Depth16 bit16 bit
Focus-detector distance (FDD)900 mm1,150 mm
Part size, maximumØ 710 x 1,090 mm heightØ 830 x 1,100 mm height
Inspection envelope 2DØ 710 x 1,090 mm heightØ 800 x 1,100 mm height
Inspection envelope basic CT (3D)Ø 190 x 165 mm heightØ 340 x 280 mm height
Inspection envelope extended CT
(requires professional analysis PC, artefacts between horizontal scans of a few mm are normal)
Ø 315 x 1,085 mm heightØ 540 x 1,100 mm height

X-ray sourceY.TU160-D06Y.TU160-D04 Y.TU225-D04 
Energy, maximum160 kV160 kV225 kV
Power, maximum800/1,800 W640/640 W800/1,800 W
Focal spot size (according to EN12543)0.4/1 mm1/1 mm0.4/1 mm

System Dimensions2250 x 1770 x 2350 [mm]
Weight – 4,300kg for 160kV cabinet
– 5,300kg for 225kV cabinet

– We designed the UX20 system from the ground up for fast and easy x-ray inspection of your parts. The award-winning user interface Geminy enables an easy inspection, both for your 2D and 3D inspection needs. Our efficient workflows with automation, wizards and presets guide the user.
– Different user roles help to streamline your tasks: the expert can tweak all parameters and set up presets while less experienced users can simply execute predefined tasks. That way, you can be sure That the system is ready for your inspection needs at any time.
– One glance at the health monitor is enough to grasp the system’s condition and performance. In case anything is abnormal, the solution is usually just a click away.
– Optimized image chain with x-ray tube, detector and image processing software provide benchmark image quality, the basis for best inspection results.
– Easy inspection is the sum of many components. the operator desk, for example, has only the items That you really need. Moreover, it’s adjustable in height for ergonomic standing or sitting positions according to the user’s individual needs.
Due to its small footprint and low height, you can even place the system in narrow corners. With access from two sides, maintenance is hassle-free. even the cooler and generator are safely placed internally to improve uptime.

Mains connection 230 V ±10%, 50/60 Hz, 1N PE
Power consumption, maximum 3.8 kVA
–  quality assurance and material analyses
–  failure analyses such as flaws, porosities, cracks, inclusions
–  assembly checking
–  measurements of inner structures
–  inspection of small serial productions
–  process control

TYPICAL INSPECTION PARTS
– automotive and aerospace components
– castings
– welded structures
– plastics
– special alloys
– ceramics

Geminy
Geminy is YXLON’s award winning user interface software running on all our latest products. The most important design goal is to help you to get the inspection task done as easily as possible. This starts with having a single software for all workflows. No matter if you run a CT inspection, perform an ad-hoc manual 2D inspection, teach or run an automatic sequence: all are based in Geminy, the one and only software program for all your needs.
Different levels of users can streamline their tasks; from the daily operator that works with preset parameters and predefined tasks, to the expert that puts these in place, you can be sure the system supports all users.
“One look at the health-monitor is enough to quickly analyze the system’s condition and performance.
In case anything is abnormal, the solution is usually just a click away.”


MANUAL INSPECTION
With input from customers like you, we designed the UX20 system from the ground up for fast and easy x-ray inspection of your parts.
2D inspection is really simple: mount the part and close the door. This is fast with our safe one-button solution. The system can automatically move and show you a good starting x-ray image. The clear buttons and joysticks at the operator console let you focus on the important part, the image. Use the analysis mode to get down to the details with zoom, annotations and measurements. Creating a report of what you see is simple: just use the grading buttons on the console. The final task is to press the eject button and the system is ready for the next part.


AUTOMATIC INSPECTION
Setting up repeatable testing of a part in an inspection workflow is as easy as a manual 2D inspection. When running the automatic inspection, all non-essential interactions have been removed to create a simple teaching mode. Try it out, inspection has never been so easy.


COMPUTED TOMOGRAPHY
With the heritage of CT inspection systems like the FF35 CT, you can count on a strong suite of computed tomography features.
With ScanExtend, the wizards guide you to set up various scan-field extensions to scan even the largest parts in the system.
With FlexCenter, difficult parts or regions of interest can be set up quickly, enabling you to get your task done in the minimum time.


SYSTEM PERFORMANCE CHECKS
Sometimes, you want to know how good your x-ray inspection system really is. For that, we offer a number of performance checks referring to international standards like ASTM E1695 or VDI2630 part 1.3. Executing them is simple with our automatic workflows.

GEMINY Brochure

Video

Additional information

Manufacturer

Yxlon

Origin

Germany

Type

Semiautomatic

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